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Ergonomics in the operating room is a safety imperative

Julie Hallet, MD MSc

Department of Surgery, University of Toronto, Toronto, Ontario, Canada; Division of Surgical Oncology, Odette Cancer Centre – Sunnybrook Health Sciences Centre, Toronto, Ontario, Canada

Fahad Alam, MD MEd

Department of Anesthesia and Pain Medicine, University of Toronto, Toronto, Ontario, Canada; Department of Anesthesiology, Sunnybrook Health Sciences Centre, Toronto, Ontario, Canada

6 August 2025
Guest blog General
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The operating room (OR) is often imagined as a highly choreographed space – every step deliberate, every movement precise, and every member essential. Yet, beneath this seamless surface lies a persistent under-addressed risk to those who make it all happen: the ever-growing ergonomic hazards faced by OR teams. Our group recently reported about live observations by ergonomic experts in the OR, in “Under Pressure: Live Observation of Ergonomic Challenges in the Operating Room” published in the BJS, to shine a spotlight on some of these challenges and adds to a growing call for change.1
We observed OR teams across multiple specialties and procedures to identify common ergonomic challenges to target for improvement in future educational interventions. The findings were both revealing and concerning: surgeons leaning awkwardly to see monitors, anesthesiologists contorted around ill-placed equipment, scrub nurses reaching and twisting repeatedly to manage instruments. These were not rare occurrences, they were routine. In a single two-hour procedure, 37 near-miss tripping incidents were recorded due to poor cord management. It is not just a matter of individual minor discomforts, but systemic risks that accumulate over time, leading to musculoskeletal injuries, burnout, and ultimately threats to patient safety and the sustainability of surgical care systems.
Ergonomics matters to everyone in the OR
Historically, the conversation around ergonomics in surgery has been largely focused on surgeons. Whilst important, this lens is incomplete. Poor ergonomics affects everyone in the OR: nurses, anesthesiologists, technicians, and trainees. A scrub nurse standing for hours with no anti-fatigue mat is as vulnerable as the surgeon operating with prolonged neck flexion. An anesthesiologist forced into a hunched position for intubation is as likely to suffer long-term strain as any other member of the team. Moreover, poor ergonomics doesn’t just result in discomfort. It affects communication, reaction time, and decision-making, all which affect patient safety. Increasingly, we recognize that surgical safety is not only about checklists and technique; it is also about ensuring that the people delivering care are supported, protected, and able to perform at their best.
Acknowledging the problem is the first step
Despite how common these issues are, talking about ergonomic pain or fatigue still carries a stigma. Many OR workers fear being seen as weak, disruptive, or “difficult” for raising concerns. But the data tell a different story: discomfort in the OR is the norm, not the exception.
Surveys show that up to 70% of surgeons, 90% of anesthesiologists and 50% of nurses report musculoskeletal pain or injuries linked to their work in the OR.2–6 These symptoms are not benign. In fact, they are known to correlate with burnout, change in practice, and early retirement.6–8 In our hospital, 1 in 2 OR workers reported using medications for ergonomic-related symptoms, 1 in 4 worrying about injuries, and 1 in 10 feeling ashamed because of them. Up to 25% also indicated having avoided coming to work due to fear of pain and injury.9
Unfortunately, because discomfort and injuries from ergonomics hazards in the OR are often insidious (cumulative, invisible, and often normalized), coordinated efforts for prevention and improvement are challenging. One of the most powerful first steps is simply to talk about it. Talking openly about back pain, numb fingers, or shoulder strain in the OR should not be taboo. It should be standard practice. When we speak up, we can help others feel less alone and we can begin to shift the culture.
Knowledge and collaboration are tools for change
Our ongoing research uses surveys, live observations, and in-depth interviews to understand ergonomic challenges faced by OR workers in their daily work and, more importantly, how they might be addressed through education and teamwork. A survey of surgeons, anesthesiologists, and OR nurses at our institution revealed widespread pain and strain, minimal awareness or application of ergonomic interventions, and a prevailing fear of judgment from colleagues.9 Live observations followed, the findings of which are reported in the British Journal of Surgery.1 Then, in 25 interviews, we asked surgeons, anesthesiologists, and OR nurses to describe their everyday work at the micro-level and asked them to identify key ergonomic moments in the OR and offer specific ergonomic practices or barriers. We explored the interaction of individual ergonomic solutions within a team environment as well as interdisciplinary learning opportunities. Analyses are still underway, but a recurring theme has emerged: individual coping to organizational problems. People rely on personal workarounds, bringing their own chairs, finding ways to stretch during breaks, and quietly reconfiguring OR setups, often without institutional or team support. They often do so silently, worried that speaking up will make them seem uncooperative. Improvement requires shifting from individual workaround to shared strategies. As part of our work, we are identifying ergonomic challenges that cut across surgical specialties and roles, with the goal of creating shared educational tools that engage the entire OR team in learning best ergonomics practices and how to help each other implement them.
From observation to action
We are now developing a simulation-based curriculum to teach ergonomic best practices to interprofessional OR teams.10 This curriculum is designed to reflect the real-world complexity of the OR because improving ergonomics is not just about ideal positioning but about knowing how to adapt in real-time, with sometimes limited space, time, and support. Concurrently, with a team of international surgeons, anesthesiologists, nurses and human factors researchers, we are developing a communication tool that can be integrated into safety processes, an “ergonomics time-out”.11 Just as the WHO surgical checklist has standardized discussion of critical safety steps before and at the conclusion of an operation, this tool will aim to normalize and standardize conversation about team ergonomics before, during and potentially after a procedure. It could for example include simple, high-yield checks, such as
Is the table at the right height?
Are anti-fatigue mats in place?
Is the monitor positioned appropriately for everyone?
The end goal is a safer OR for everyone
The OR is a place where precision and safety are paramount. We have made huge strides in addressing patient safety through improved protocols, teamwork, and systems thinking. It’s time we bring that same rigor and commitment to the safety of the people performing the surgery. Ergonomics is not a luxury. It is essential infrastructure for safe, sustainable, high-quality surgical care. Let’s keep the conversation going, and let’s work together to build OR environments where wellness and safety are priorities not just for patients, but for everyone in the room.
For anyone interested in learning more about ergonomics in the OR and contributing to this movement, consider joining the Society of Surgical Ergonomics (SSE). SSE is a young, dynamic, and inclusive community of surgeons, anesthesiologists, nurses, human factors researchers, and other professionals committed to improving safety and wellness in the OR through better ergonomics.
References
Hallet J, Sohi R, Sriram S, Dales S, Ding A, Larouche J, Cohen T, Hallbeck S, Alam F, for the SORE research group. Under pressure: live observation of ergonomic challenges in the operating room. BJS 2025. doi: 10.1093/bjs/znaf158.
Voss RK, Chiang Y-J, Cromwell KD, et al. Do No Harm, Except to Ourselves? A Survey of Symptoms and Injuries in Oncologic Surgeons and Pilot Study of an Intraoperative Ergonomic Intervention. J Am Coll Surg 01/2017;22416-25.e1.
Gerbrands, Albayrak, Kazemier. Ergonomic evaluation of the work area of the scrub nurse. Minim Invasive Ther Allied Technol 2004;13:142–6.
Sheikhzadeh A, Gore C, Zuckerman JD, Nordin M. Perioperating nurses and technicians’ perceptions of ergonomic risk factors in the surgical environment. Appl Ergon 2009;40:833–9.
Tolu S, Basaran B. Work-related musculoskeletal disorders in anesthesiologists: A cross-sectional study on prevalence and risk factors. Annals of Medical Research. 2019;26.
Stucky CCH, Cromwell KD, Voss RK, et al. Surgeon symptoms, strain, and selections: Systematic review and meta-analysis of surgical ergonomics. Ann Med Surg (Lond) 2018;27:1–8.
Davila VJ, Meltzer AJ, Hallbeck MS, Stone WM, Money SR. Physical discomfort, professional satisfaction, and burnout in vascular surgeons. J Vasc Surg 2019;70:913-920.e2.
Wells AC, Kjellman M, Harper SJF, Forsman M, Hallbeck MS. Operating hurts: a study of EAES surgeons. Surg Endosc 2019;33:933–40.
Mah A, Alam F, Larouche J, Dandal MA, Cohen T, Hallbeck S, Norasi H, Kalocsai C, Sriram S, Helman JD, Hallet J. Interdisciplinary operating room ergonomics needs and priorities: a survey of operating room staff. Annals of Surgery 2024;In Press.
Mah A, Hallet J, Alam F. The need for new interdisciplinary education approaches in surgical ergonomics. Am J Surg 2024;235:115578.
Gabrielson AT, Mukherjee A, Alam F, Hallet J. Incorporating ergonomics into surgical checklist workflows. Am J Surg 2025;(116281):116281.
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